Designed for Australian WHS

Concrete Cutting with Handheld SawSWMS Template

Cutting concrete slabs, walls, or footings using petrol or electric handheld concrete saws. Pre-filled hazards, controls, and risk ratings. Ready in 5 minutes.

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Creating a Concrete Cutting SWMS Yourself?

Here's what you need to get right:

1
Identify ALL relevant hazards (miss one = non-compliant)
2
Apply the hierarchy of controls correctly
3
Calculate initial AND residual risk ratings
4
Reference correct Australian Standards for PPE
5
Include required high-risk work categories
6
Document emergency procedures for YOUR specific hazards
7
List competency requirements (licenses, tickets, training)
8
Include worker consultation records

Average time: 2-4 hours. If you know what you're doing.

Or... we've done the research. Scroll down to see exactly what's included.

Why You Need This SWMS

Legal requirements under Australian WHS Regulations.

High-Risk Construction Work Categories

Under Australian WHS Regulations (291 - High Risk Construction Work), this work is classified as high-risk due to:

  • Involves use of powered mobile plant(Concrete saw)
  • Involves structural alteration requiring temporary support

Australian Standards Referenced

AS/NZS 1716 - Respiratory protective devices
AS/NZS 1337 - Personal eye protection
AS/NZS 2210.3 - Safety footwear

National Guidance Documents

  • SafeWork NSW - Crystalline silica guidance
  • WorkSafe guidance note on concrete cutting

Your SWMS in Under 5 Minutes

No research. No formatting. No compliance headaches.

1

Pick Your Template

Choose from trade-specific templates with pre-filled hazards, controls, and PPE requirements.

2

Add Your Details

Enter your business name, site address, principal contractor, and worker names.

3

Download & Go

Get your SWMS as PDF or DOCX. Ready to hand to your principal contractor.

2-4 hrs
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5 min
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The Hard Part, Done For You

11 Hazards Pre-Identified & Risk-Assessed

Each hazard includes full control measures following the hierarchy of controls, with initial and residual risk ratings pre-calculated.

Potential Harm

Silicosis, lung cancer, chronic respiratory disease

Control Measures (Hierarchy of Controls)
Isolation

Erect plastic sheeting to isolate work area from occupied spaces

Engineering
  • Use wet cutting method with continuous water suppression
  • Ensure adequate ventilation (open windows/doors)
  • Use vacuum extraction where wet cutting not practical
Administrative
  • Limit cutting duration (max 30 min continuous, 10 min breaks)
  • No dry sweeping - use wet methods or HEPA vacuum for cleanup
  • Employees trained in silica hazards
PPE

P2/N95 respirator (AS/NZS 1716) worn at all times during cutting and cleanup

All 11 hazards with full control measures. Included in your SWMS.

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16-Step Work Procedure

Each step linked to specific hazards and control measures. A complete workflow from site arrival to sign-out.

1

Site arrival and sign-in with principal contractor

Report to site office, confirm scope

2

Set up exclusion zone and signage

Barricade tape, signage 'Concrete Cutting in Progress'

3

Confirm services location (electrical, plumbing, gas)

Review drawings, use cable detector, confirm isolation

4

Lay plastic sheeting for dust/water containment

Secure edges, absorbent material at perimeter

Equipment & PPE Requirements

All required items with Australian Standards where applicable.

Equipment Required

6 items

  • Handheld concrete saw (petrol/electric)

    14-16 inch diamond blade recommended

  • Diamond cutting blade

    Rated for concrete/reinforced concrete

  • Water suppression system

    For wet cutting to control silica dust

  • First aid kit

PPE Requirements

6 items with standards

  • P2/N95 respiratorAS/NZS 1716

    Silica-rated for concrete dust

  • Safety glassesAS/NZS 1337
  • Hearing protection (Class 5 earmuffs)

    For 105+ dB noise exposure

  • Steel cap bootsAS/NZS 2210.3

What's In Your SWMS Document

A complete, ready-to-use Safe Work Method Statement

SWMS Document
Concrete Cutting with Handheld Saw
PDFDOCX
Your document includes:
Your business details
Business name, ABN, contact info
Site-specific information
Address, principal contractor
All 11 hazards with controls
Risk ratings pre-calculated
16-step work procedure
Linked to hazards
6 PPE requirements
Australian Standards referenced
Worker sign-off section
Ready for signatures
Emergency procedures
Task-specific responses

Training & Competency Requirements

Licenses, tickets, and training required for this work.

Required

  • Construction Induction (White Card)training

    Required for all workers on construction sites

  • Silica Dust Awareness Trainingtraining

    Understanding of RCS hazards and control measures

  • Concrete Cutting Equipment Trainingtraining

    Specific training on handheld saw operation and safety

Recommended

  • First Aid Certificate

    At least one person on site should hold current certificate

  • Current Driver's Licence

    If operating company vehicle

Emergency Procedures Included

Task-specific emergency response procedures for this work.

  • If silica dust exposure occurs (coughing, difficulty breathing): Move to fresh air immediately, remove contaminated clothing, seek medical attention if symptoms persist.

  • For eye contact with concrete dust or debris: Flush eyes with clean water for at least 15 minutes, hold eyelids open. Seek medical attention.

  • For cuts or lacerations from blade or debris: Apply firm pressure with clean cloth, elevate if possible, seek first aid. For severe bleeding, call 000.

  • In case of fire (fuel spill ignition): Use dry chemical fire extinguisher. Do not use water on fuel fires. Evacuate if fire cannot be controlled within 30 seconds.

+ 2 more emergency procedures included in your SWMS

Frequently Asked Questions

Common questions about this Concrete Cutting with Handheld Saw SWMS template.

What hazards are covered in this Concrete Cutting SWMS?

This template covers 7 key hazards: Crystalline Silica Dust (the most significant hazard, linked to silicosis and lung cancer), Noise Exposure (105+ dB from saw operation), Flying Debris and Projectiles, Hand-Arm Vibration, Manual Handling, Fuel and Fire risks (for petrol saws), and Slips, Trips and Falls from water runoff and debris.

Do I need a new SWMS for every concrete cutting job?

Yes. Under WHS regulations, SWMS must be site-specific. You cannot reuse the same SWMS across different job sites. This template allows you to quickly generate a new SWMS for each site by adding the site address, principal contractor details, and any site-specific hazards while keeping all the pre-filled content.

What PPE is required for concrete cutting work?

This template includes 6 essential PPE items: P2/N95 respirator (AS/NZS 1716) for silica dust protection, Safety glasses (AS/NZS 1337), Class 5 hearing protection for 105+ dB noise exposure, Steel cap boots (AS/NZS 2210.3), Cut-resistant gloves, and Long pants and long sleeves. High-visibility vest may also be required depending on site requirements.

What training do workers need for concrete cutting?

Workers must hold a Construction Induction (White Card) and complete Silica Dust Awareness Training. Specific training on concrete cutting equipment operation and safety is also required. At least one person on site should hold a current First Aid Certificate.

Why is silica dust such a significant hazard?

Crystalline silica dust is generated when cutting concrete and is classified as a known human carcinogen. Inhaling respirable crystalline silica (RCS) can cause silicosis (an incurable lung disease), lung cancer, and chronic respiratory disease. This is why wet cutting methods, adequate ventilation, and P2 respirators are mandatory controls in this SWMS.

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