SWMS Template

General Plumbing Rough-In

7 Hazards/15 Steps/8 PPE/5 min
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Installation of water supply pipes, sanitary drainage, and gas rough-in for residential new builds and renovations. Covers trenching for under-slab drainage, PVC solvent cement welding, copper soldering and brazing, core drilling concrete for penetrations, pressure testing, and connection to mains services. Includes controls for trench collapse, solvent fume inhalation (MEK/THF), hot work burns, silica dust from concrete cutting, electrical contact from concealed wiring, manual handling of pipe bundles, and confined space work in subfloors and ceiling cavities. Pre-filled hazards, controls, and risk ratings.

Built for:PlumbersLicensed PlumbersPlumbing Contractors+7
70+ templatesPDF & DOCXAustralian WHS

What's In Your SWMS

01

7 Hazards & Controls

Already done for you
Risk

Crush injuries, asphyxiation, broken bones, spinal injuries, internal organ damage, death

What to do about it
Elimination

Route drainage above ground where design allows. Use trenchless pipe-pulling technology for sewer connections where feasible.

Substitution

Reduce trench depth by adjusting pipe route. Use mechanical excavation instead of hand digging to minimise time workers spend in trench.

Isolation

Establish exclusion zone around trench. No plant or vehicles within 1m of trench edge. Keep spoil pile minimum 1m from edge.

Engineering
  • Trench shoring, shields, or hydraulic shores for trenches exceeding 1.5m depth
  • Batch or batter trench walls to stable angle (1:1 minimum for clay, 1:1.5 for sand)
  • Install trench ladder every 9m for rapid egress
  • Dewater trench if groundwater present - pump and drainage system
Administrative
  • Written geotechnical advice required for trenches exceeding 1.5m in unstable ground
  • Daily trench inspection before entry and after rain
  • Monitor trench walls for cracking, bulging, or seepage during work
  • Minimise time workers spend in trench - prepare materials at surface
  • No more than 2 workers in trench at any time
  • Rescue plan established before any trench entry
  • Toolbox talk on trench safety before each trench task
PPE

Hard hat (AS/NZS 1801) mandatory in all trenches. Steel cap boots. High-visibility vest.

02 Work Procedure

15-Step Work Procedure

Step-by-step procedure
1
Site arrival, induction, and pre-start meeting
2
Review plans and locate existing services
Electrical Contact from Concealed Wiring
3
Set up work area and equipment checks
4
Excavate trenches for under-slab drainage
Trench Collapse and BurialManual Handling and Musculoskeletal Injuries
03 Equipment & PPE

Equipment & PPE

Equipment (14)

  • Core drill (diamond tipped)

    For concrete penetrations. Wet cutting with water suppression mandatory to control silica dust. Secure to mounting rig for stability.

  • SDS rotary hammer drill

    For masonry penetrations and bracket fixing. Dust extraction attachment required for concrete drilling.

  • Pipe cutters (copper, PVC, PEX)

    Ratchet PVC cutter, copper tube cutter, PEX crimp/press tool. Deburr all cut ends before joining.

  • Soldering kit (gas torch, solder, flux)

    Lead-free solder only for potable water (AS 4020 compliance). Fire blanket and extinguisher within 2m during use. MAPP or propane torch.

PPE (8)

  • Safety glasses (impact rated)AS/NZS 1337

    MANDATORY during all drilling, cutting, and soldering. Impact rated for flying debris and molten solder splash protection.

  • Organic vapour respirator (half-face)AS/NZS 1716

    Required when using PVC solvent cement in enclosed or poorly ventilated areas. Class A organic vapour cartridge. Fit tested.

  • P2 dust maskAS/NZS 1716

    Required during concrete drilling and cutting for silica dust control. Minimum P2 rated for respirable crystalline silica.

  • Safety footwear (steel cap, puncture-resistant sole)AS/NZS 2210.3

    Steel cap for dropped pipes and tools. Puncture-resistant sole for nails on renovation sites. Ankle support for trench work.

04 Training & Emergency

Training & Emergency

Competency Requirements

  • Construction Induction Card (White Card)training

    Required for all workers on construction sites. CPCWHS1001.

  • Plumbing Licence (state-specific)licence

    Licensed plumber required in all Australian jurisdictions. Underpinned by Certificate III in Plumbing (CPC32420). NSW: required for work over $5,000. Apprentices work under direct supervision of licensed plumber only.

  • Certificate III in Plumbing (CPC32420)certificate

    Nationally recognised trade qualification. Covers water services, sanitary drainage, roofing (stormwater), and gas fitting streams.

  • Gas Fitting Licence (if gas work included)

    Separate gas fitting authorisation required in most states for gas pipework installation. Must comply with AS/NZS 5601.1:2022.

  • Confined Space Entry Training (RIIWHS202E)

    Required for workers entering subfloor spaces, ceiling cavities, or risers that meet confined space definition. Covers atmospheric testing, entry permits, and rescue procedures.

  • Asbestos Awareness Training (CPCCDE3014)

    Required for all workers on pre-1990 renovation sites. Covers identification of asbestos-containing materials (ACMs) and safe work procedures to avoid disturbance.

  • First Aid Certificate

    HLTAID011 Provide First Aid. Recommended for at least one team member on site. Critical given chemical exposure and burn risks.

Emergency Procedures

  • TRENCH COLLAPSE: Call 000 immediately. Do NOT enter collapsed trench to rescue - secondary collapse risk. Direct rescue from surface if possible. Keep bystanders clear. If buried worker is visible and breathing, protect airway from further soil.

  • SOLVENT FUME OVEREXPOSURE (dizziness, confusion, loss of consciousness): Remove person to fresh air immediately. Call 000 if unconscious. Do not re-enter space without respiratory protection. Ventilate area before any re-entry.

  • ELECTRIC SHOCK: Do NOT touch person if still in contact with electrical source. Isolate power at switchboard. Call 000. Commence CPR if no breathing or pulse. AED if available.

  • + 2 more included in your SWMS

Everything above, included in your SWMS document.

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SWMS Template
General Plumbing Rough-In
7 Hazards & Controls
15 Work Procedure Steps
8 PPE Requirements
Emergency Procedures
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High-Risk Construction Work Categories

Under Australian WHS Regulations (Section 291 - High Risk Construction Work; Part 4.2 - Excavation Work; Part 4.3 - Confined Spaces), this work is classified as high-risk due to:

  • Work in or on trench deeper than 1.5 metres (Under-slab drainage trenches for sewer and stormwater connections commonly exceed 1.5m depth. Shoring, battering, or benching required per excavation code of practice.)
  • Work in confined spaces (Subfloor spaces, ceiling cavities, and service risers may meet confined space definition. Risk of oxygen depletion from PVC solvent cement fumes in enclosed areas.)
  • Work on or near energised electrical installations (Core drilling and pipe routing through walls and floors creates risk of contact with concealed electrical cables. Cable detection and isolation required before penetrations.)
  • Work on or near pressurised gas mains or piping (Gas rough-in involves installation and pressure testing of gas pipework. Work must comply with AS/NZS 5601.1:2022.)
  • Work in area with contaminated or flammable atmosphere (PVC solvent cement releases MEK and THF volatile organic compounds. Fumes are heavier than air and accumulate in trenches, subfloors, and enclosed spaces creating flammable and toxic atmosphere.)

Australian Standards Referenced

AS/NZS 3500.1:2025 - Plumbing and drainage - Water services
AS/NZS 3500.2:2025 - Plumbing and drainage - Sanitary plumbing and drainage
AS/NZS 3500.4:2025 - Plumbing and drainage - Heated water services
AS/NZS 5601.1:2022 - Gas installations - General installations
AS 4020:2018 - Testing of products for use in contact with drinking water
AS/NZS 1716:2012 - Respiratory protective devices
AS/NZS 1270:2002 - Acoustics - Hearing protectors

Who Needs This SWMS?

This template is designed for the following trades and roles performing general plumbing rough-in work.

PlumbersLicensed PlumbersPlumbing ContractorsDrainersGas FittersPlumbing ApprenticesHydraulic ContractorsMaintenance PlumbersResidential PlumbersBuilding Contractors

Frequently Asked Questions

What hazards are covered in a plumbing rough-in SWMS?

This template covers seven key hazards: trench collapse and burial during drainage excavation, PVC solvent cement fume inhalation (MEK/THF volatile organic compounds), hot work burns and fire from copper soldering and brazing, crystalline silica dust from core drilling concrete penetrations, electrical contact from concealed wiring, manual handling of heavy pipe bundles, and confined space hazards in subfloors and ceiling cavities.

Do you need a licence to do plumbing rough-in in Australia?

Yes. Plumbing is a licensed trade in all Australian states and territories. You need a plumbing licence underpinned by Certificate III in Plumbing (CPC32420). In NSW, a licence is required for work over $5,000 in labour and materials. Apprentices may only work under the direct supervision of a licensed plumber. Gas rough-in requires a separate gas fitting authorisation in most jurisdictions.

Is PVC solvent cement dangerous?

Yes. PVC solvent cement contains MEK (Methyl Ethyl Ketone) and THF (Tetrahydrofuran) which are volatile organic compounds. MEK has a workplace exposure standard of 150 ppm (TWA). THF is associated with liver damage with chronic exposure. Fumes are heavier than air and accumulate in trenches, subfloors, and enclosed spaces. Adequate ventilation, chemical-resistant gloves, and organic vapour respirators are required when working in enclosed areas.

When is trench shoring required for plumbing work?

Trench shoring (or equivalent protection such as battering or benching) is required for all trenches exceeding 1.5m depth under the Excavation Work Code of Practice. For trenches in unstable ground, written geotechnical advice is required. One cubic metre of soil weighs approximately 1,600kg - trench collapse is almost always fatal. Spoil must be kept minimum 1m from the trench edge.

What PPE is required for plumbing rough-in?

Minimum PPE includes: safety glasses (AS/NZS 1337) during drilling and cutting, organic vapour respirator for PVC cement in enclosed areas, P2 dust mask for concrete drilling, chemical-resistant gloves for solvent cement handling, leather gauntlet gloves for soldering, hearing protection for core drilling and hammer drilling, steel cap boots, and hard hat in trenches and below elevated work.

What Australian Standards apply to plumbing rough-in?

The primary standard is AS/NZS 3500 (2025 edition effective from 20 October 2025) covering water services (Part 1), sanitary plumbing and drainage (Part 2), stormwater drainage (Part 3), and heated water services (Part 4). Gas work must comply with AS/NZS 5601.1:2022. All products in contact with drinking water must be AS 4020 certified and carry WaterMark approval. The Plumbing Code of Australia (NCC Volume Three) provides the overarching regulatory framework.

Can apprentices do plumbing rough-in work?

Apprentice plumbers can perform rough-in work but only under the direct supervision of a licensed plumber. They must hold a White Card (construction induction) and be registered with an approved training provider working toward Certificate III in Plumbing. Apprentices should not perform confined space entry, gas work, or hot work without qualified supervision and appropriate training.

What are the fire risks with copper soldering?

Copper soldering uses open flame torches reaching 1,300-1,900°C. The main fire risk is flame contact with combustible materials such as timber framing, insulation, and PVC pipes. A fire blanket must be positioned behind all joints being soldered. A fire extinguisher must be within 2m. Post-work fire watch of at least 30 minutes is required, with inspections at 15-minute intervals for 90 minutes total, as smouldering may not be immediately visible.

How do you avoid hitting electrical cables when drilling for pipe penetrations?

Scan all surfaces with an electromagnetic cable locator and non-contact voltage detector before every penetration. Mark all detected cables on the surface. If scanning is inconclusive, assume cables are present and isolate the circuit at the switchboard using lock-out tag-out procedures. Never drill directly above, below, or beside a power point or switch without scanning. A licensed electrician should confirm isolation of circuits in the work area.

Is a confined space entry permit needed for subfloor work?

If the subfloor space meets the definition of a confined space under WHS Regulations (enclosed or partially enclosed, not designed for continuous occupancy, risk from atmospheric contamination or restricted access), then yes - a formal confined space risk assessment, entry permit, standby person, and rescue plan are required. PVC solvent cement fumes in a subfloor create additional atmospheric hazards that may trigger confined space requirements even in spaces not typically classified as such.

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